Cogbill RedLineIPS Composite SmartPad System with Piping Spool Cogbill RedLineIPS Logo Cogbill RedLineIPS SmartPad System

Info@RedLineIPS.com

2325 S. Main St. Vidor, TX 77662

(409) 768-1419

Patent Pending

REDLINE SMARTPAD SYSTEM

Cogbill’s RedLine SmartPad System (patent pending) offers revolutionary corrosion protection to industrial piping systems. Millions are spent every year on lifting and re-coating pipe surfaces damaged by friction and metal-to-metal contact that lead to galvanic corrosion. Such corrosion at pipe support points not only eats away at budgets but can also lead to costly shutdowns and even catastrophic failures.

Our RedLine SmartPad System integrates the use of time-proven materials with the latest technologies to create faster, safer, smarter, and more efficient pipe supports, at a far greater value.

Features:

  • Installs in seconds

  • Does not require epoxy

  • Error-free Installation

  • Quick removal and reinstallation

  • Allows quick pipe inspection

  • underneath the pad

  • Reusable on Similar-size pipes

  • Offers NEMA 4 watertight seal

  • Can be installed on live lines

  • No welding permits or line shutdown required

Cogbill RedLineIPS Complete SmartPad System

Applications

  • Ideal for use in marine and coastal environments where salt, air, and moisture lead to billions of dollars in cost due to corrosion.

  • Prevents friction and wear to coated steel pipes.

  • Can be used as load-bearing thermal insulators in harsh cold or cryogenic applications.

  • Enables rapid removal, inspection, and reinstallation in a matter of seconds.

REDLINE SMARTPAD SYSTEM

1

Composite SmartPad

Cogbill RedLineIPS Composite SmartPad with Hydroseal Gasket

Our SmartPad’s exoskeleton consists of a fiber-reinforced composite material that has a high load capacity rating with a low friction surface. This allows our SmartPad to effectively support and protect a pipe as it moves over a beam or support location. Our proprietary composite material is UV stable and load tested to ensure peak performance in the most demanding environments such as marine, off-shore, and other highly corrosive applications.

Our SmartPad’s Hydroseal gasket consists of a closed-cell structure resembling a memory-foam mattress for pipes. Once installed, the gasket compresses, cushions, and conforms to the pipe’s outer surface, effectively dampening vibration and improving impact resistance. The key feature of our Hydroseal gasket is the watertight NEMA 4 seal it creates between a pipe and our SmartPad’s exoskeleton. This has been a prevailing problem associated with similar composite wear pad systems that depend on epoxy for a watertight seal. Installer error in an epoxy-based system could lead to moisture traps and severe corrosion issues that could remain hidden and undetected for years; a problem our patented system remedies.

Features:

  • Grooves/Guides that guide the SmartBands and prevent them from sliding out of place

  • Sloped edges of the SmartPad help it slide off the edge of a support and maintain its position if the pipe moves over the support

  • Custom lengths, thicknesses, and widths available

  • Hydroseal gasket creates water-tight NEMA-4 seal between pipe and SmartPad

  • Prevents faulty installation

  • Dampens vibration and improves impact resistance

2

SmartBands

Cogbill RedLineIPS Composite SmartBands

Our SmartBands are heavy-duty, smooth-surface, glass-fiber-reinforced polymer straps. They effectively secure the SmartPads to pipes, thus eliminating metal-to-metal contact. The system reduces installation time to seconds and eliminates the need to wait for adhesives to cure. This also allows the pads to be removed and reinstalled during inspections, or to be removed and reused elsewhere on similar-size pipes. This is not possible with permanent epoxy systems.

Features:

  • Heavy-duty fiberglass-reinforced polymer

  • Installs in seconds

  • Allows quick installation and removal

  • Non-metallic band and buckle

  • Non-metallic material prevents corrosion

  • Inner surface of band is designed to protect pipe coating

  • No cure time needed

  • Available in a variety of materials, sizes, and lengths

  • High load and long lifespan

3

SmartTool

Cogbill RedLineIPS Instillation SmartTool

Highly engineered tools used to easily install our SmartPads using our composite SmartBands. The tools are capable of applying high rates of mechanical force quickly and easily. This ensures the SmartPads do not slip and their Hydroseal gaskets create a NEMA 4 tight seal to prevent water from ever invading the protected side of the pipe and leading to corrosion. The tools have a built-in clipping mechanism to cut off excess banding material.

Features:

  • Fast, easy to use

  • Usable above or below waterline

  • Manual, mechanical, or pneumatic

Available Options:

  • M-FT-2000-19- Standard Manual Tool

  • SM-FT-1000-19- Mechanical Tool

  • SM-FT-3000-19- High speed Pneumatic Tool

SmartPad Benefits

Cogbill RedLineIPS SmartPads Install in Seconds

INSTALL IN SECONDS

Cogbill RedLineIPS SmartPads No Epoxy Required

NO EPOXY REQUIRED

Cogbill RedLineIPS SmartPads Reinstallable & Reusable

REINSTALLABLE & REUSABLE

Cogbill RedLineIPS SmartPads Prevent Metal to Metal Contact

PREVENTS METAL-TO-METAL CONTACT

Cogbill RedLineIPS SmartPads Corrosion Protection

OUTSTANDING CORROSION PROTECTION

Cogbill RedLineIPS SmartPads Wide Range of Thermal Tolerance

-320° TO 400°F WIDE RANGE OF THERMAL TOLERANCE

Cogbill RedLineIPS Fire Retardant

FIRE RETARDANT

Cogbill RedLineIPS SmartPads Accommodate Any Pipe Size

ACCOMMODATE ANY PIPE SIZE

Cogbill RedLineIPS SmartPads Precisely Matches Pipe Diameter

MANUFACTURING PROCESS PRECISELY MATCHES PIPE OUTSIDE DIAMETER

Cogbill RedLineIPS SmartPads No Hot Permits Required

WELDING AND HOT WORK PERMITS NOT REQUIRED

Cogbill RedLineIPS SmartPads Install on Live Lines

INSTALL ON LIVE LINES, SYSTEM SHUTDOWNS NOT REQUIRED

Cogbill RedLineIPS SmartPads Maintenance-Free Performance

MAINTENANCE-FREE PERFORMANCE

Cogbill RedLineIPS SmartPad System Installed on Pipe

Our special manufacturing process produces custom-made SmartPads that precisely fit the exact OD of a pipe, thus ensuring a perfect seal between the SmartPad System and the pipe it protects.

SPECIFICATIONS
COMPOSITIONRedLine Composite
MAX COMPRESSIVE STRENGTH50,000 lbs.
TEMPERATURE RANGE-60°f to +400°f
INSTALLATIONRedLine SmartBand System
REQUIRED ACCESSORIESRedLine Installation SmartTool
CUSTOM MANUFACTURINGAvailable in any thickness, coverage angle and length

How To Order

Contact Us to Request a Quote:

(409) 768-1419

Sales@RedlineIPS.com

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